Starting a Chocolate Factory

Have exceptional zeal while starting chocolate manufacturing business. You have to turn the improbable into reality by putting in practice many innovative ideas. Such factories can be started after doing thorough market research and understanding the requirements of target group.

Have faith on this fact that starting a factory is similar to initiating own plant for letting others get attracted. Establishing perfect machineries to transform cocoa beans into chocolate bars is indeed a diligent assignment which needs massive workforce.

bar chocolates in the market

Most exciting element in starting chocolate factory is planning to establish required manufacturing unit particularly setting up machineries which turn cocoa beans into chocolates. Usually chocolate bars are prepared by these machines. It is crucial to arrange roasters which form chocolates into desired shapes. You also need perforated barrel spinning which is kept on hot oven when chocolates are prepared. Roasters transform raw cocoa beans into culinary applications.

The Step Ahead:

Once your specially designed machines finish initial process you literally win over the complications and next step begins while beans are cracked. Don’t forget to cleanse fibrous husks and germs. Even nibs are to be set properly to maintain chocolate aromatics. Keep these items intact because they must be dried from oily substances before given final shape.

This process forms chocolate liquors. Ironically no alcoholic element is used and they remain chocolaty. They are to be smashed properly until turning into melting substance. Their deliciousness maintains which is ultimate purpose of chocolate manufacturing. Once smashing is finished they must be tempered by heating, cooling and mixing to make them stable. Wrapping such substances carefully is next important phase which requires extensive effort. After all chocolate manufacturing remains typical.

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Go For Readymade Options:

Starters can’t think of harvesting cacao beans. Readymade beans are available everywhere but their processing must be done carefully. Cleaning them from unwanted elements is other important factor. Blend these beans together as per need and choice. As a manufacturer one must decide upon particular chocolate blend to create distinction.

Milling and Pressing:

Once you have started a chocolate factory and the initial phase is over your product is at its secondary preparatory stage. Chocolate liqueur is put into machines which have hydraulic pressures and extract cocoa butter oil. Dark brown cakes produced are dried and milled to become cocoa powder on which butter is put to give them chocolate shape.

You can’t dream of making chocolates without adding two crucial ingredients i.e. milk and sugar. Your chocolate factory would require gallons of milk which must be arranged timely. Both are mixed on which chocolate liqueur is added to create concoction brown substance. These items take powdery shape after continuous mixing and heating. Chocolates once hardened and set in shape should be packaged immediately. Each chocolate bar is wrapped individually. Now it’s time for marketing them.

Although it requires lots of efforts but end result should be satisfactory. You create history through establishing new chocolate production unit which produces chocolate that everybody enjoys to eat and gift.

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377 Comments

  • Linda Mafonko said on April 27, 2010
    i would like to start a chocolate factory in monze, Zambia
  • Maneka said on May 23, 2010
    i want to open a chocolate factory a rural area in Pakistan . any advice?
  • ali naeimi said on July 2, 2010
    hi i want to establish a chocolate factory in iran - qazvin and i need some information about machine and equipment and how mouch money for a small factory.
  • ashish yadav said on July 12, 2010
    hi i want to start up a choclate factory i m from jabalpur city in madhya pradesh INDIA. plz give whole information about it.
  • ashish hansaria said on August 14, 2010
    hi i want to start up a chocolate factory in ASSAM(INDIA) pls give me details of the investment, infrastructure and manpower
  • mohamed said on September 1, 2010
    am a boy aged 25 from tanzania africa, i want start up a chocolate, drinkings and flours factories in my hometown...how i can start those business in one factory?
  • kgabo said on September 11, 2010
    i want to start a chocolate factory in SA Limpopo. How do i start
  • parth said on September 19, 2010
    hi, i want to establish a chocolate factory in uttrakhand(india) and i need some information about machine, equipment, supplier for raw material and any type of information and how much money for a small factory. thax :-)
  • Swetha said on September 24, 2010
    I want to start up a chocolate factory in Visakhapatnam, Andhra Pradesh, India. Can I know the raw material, equipment and investment details, ple........ase
  • Russell Sioni said on October 1, 2010
    Hi, I want to establish a chocolate factory in Ramu valley,Papua New Guinea. I desperately need information on all aspects from equipments,machine,approximate raw materials to supply,down stream processing and total financial aspects to consider. Thank you.
  • rahul tomar said on October 1, 2010
    kindly give me detail how to start a chocolate factory from where did i get the machinery parts at which cost, how much capital should be required
  • fasilaht yunusa said on October 2, 2010
    How are you doing? I want to start a chocolate factory in nigeria, l will like to how much is going to cost me and information about all equipments am going to need. Also any classes I can enroll, am currently residing in maryland usa.
  • Mohamedali Hasan Akbar said on October 3, 2010
    the margin is huge . you buy chocolate curvature in 1kg blocks( 8 usd) which is edible melt it and re-purpose in to molds in smaller portions . in my country 10 grams are best.mid east wrap the nuggets,europe sell them naked. the secret is in volume, otherwise you get trapped in large labor force low salary and lots of quality problems. branding is the name of the game, in order to make volume you have to sell tannage 200 tons pa. is micro level, the equipment are expensive, best is belgian. there are melting tanks burning equip., lots of molds per shape, say you want to pour 20 kg per shape, each mold may pour 200 grams so you need 100 molds of that shape. cooling tunnels are ultra expensive but give you perfect finish. block chocolate best in the world is made by barry calabout they control 50% of world supply, so if its not barry then dont bother, there are a multitude of market segments and you have to decide in advance, cos the equipment is different also the distribution. if you cant mass the product you will remain mom and pop store, poor as ever, you cant produce to stock, chocolate has to be fresh cooked. there are storing problems temperature has to be 18% all the time along the supply chain, india must be suffering from this , electricity bill is high, i can keep going for ever, but i got tired ,,,,,good luck guys and dont invest based on your taste buds, use you head.
  • Rao Ponna said on October 7, 2010
    I would like to start chocolate Factory in South India(INDIA). Can you please advise me what might be the cost and resources required.
  • Mathew Njoroge said on October 13, 2010
    i would like to start a chocolate factory in kenya nairobi Area please help with idea where i can get machines to start up
  • Tilly said on October 17, 2010
    I am doing a homework project on starting a chocolate factory. Any Ideas on how much the machinery would cost? Thanks
  • haytham taghian said on October 17, 2010
    i would like to start a chocolate factory in Hurghada and cairo EGYPT Area please help with idea where i can get machines and materials to start up. thanks
  • Carolina said on October 21, 2010
    I am doing a group project on starting a chocolate factory. Any ideas on how much it would cost rent deposits, salaries, starting inventory and installation of equipment.
  • stanis panda said on October 23, 2010
    hi am from papua new guinea, currently studying international business at tafesa in sa australia. need to start a chocolate factory/or any business back home(png), please your advice towards the project will be greatly appreciated. got no financial back up, how will i start.
  • harikrishna rabari said on October 25, 2010
    i am planning to start chocolate factory in india(gujarat).i am living in Australia and planning to manufacture in india and want to export to other countries is it possible to do this..?? and i also want to know total cost behind this and risks as well.
  • pulak jyoti bhuyan said on October 27, 2010
    hi i want to establish a chocolate factory in assam, - and i need some information about machine and equipment and how much money for a small factory.
  • vamsidhar said on November 28, 2010
    hi i want to start a chocolate factory in india. could please tell me how much it cost to set up the factory and where can we get the machinery and equipments. how it is going to environmentally friendly ?
  • thomas said on December 19, 2010
    MY name is thomas, i want to start a factory i dont know which, i have seven acres of land in mumbai india, if any one can help me, or become a partner to start some thing on the land, any type of business or factory. thank you
  • sautik said on January 4, 2011
    i want to start a cocoa chocolate factory in gandhinagar g.i.d.c in gujarat india. and i want to the price of the machineries which are used in the production process with the name of the dealers. and tell me also the manufacturing process.
  • Shakuntala Panja said on January 5, 2011
    want to open a chocolate factory in kolkata(india). Pls provide details of investment, machineries etc. thanks
  • mukesh kumar agrawal said on January 8, 2011
    hi.. my name is mukesh, i am from nepal. i want to setup a chocolate factory plant here in nepal and i want to know the cost of plant, machinery and other equipment required in this process.
  • rafiq said on January 19, 2011
    i am rafiq from kashmir , i want to setup a chocolate factory in kashmir and i want to know the cost of machines and other necessary requirements needed for the purpose my email address rafiqsofi943@gmail.com
  • bivek said on January 24, 2011
    hi.. me bivek, frm nepal. i want to setup a some of popular branded chocolate around the world in nepal. how can i do it.
  • benil said on January 27, 2011
    i am hari from kerala.i would like to start a chocolate factory in kerala so i want to know the cost of machines and other essential requirements to start it. also i want to know about the profit margins and want to know about the company which provide these chocolate machines.
  • Kushal said on February 7, 2011
    Hi. I want to start a chocolate manufacturing plant in Rajkot, Gujarat, India.. Can anyone plz help me gathering information n market taste n preferences for that..Plz.. If possible plz let me know the machinery, manpower, infrastructure n capital equirement for the same... God bless u...
  • GEORGE BOE said on February 10, 2011
    Hi, I am from Solomon Islands in the Pacific region, I want to start a chocolate manufacturing plant in Honiara , Solomon Islands. Can anyone please help me gathering information n market taste n preferences for that..Please.. If possible plz let me know the machinery, manpower, infrastructure n capital requirement for the same.Thank you very much for your great help
  • Sarmistha Das said on February 14, 2011
    Hi, i want to setup a very small chocolate manufacturing unit. so please help me out to send me all information about it. barracpore, kolkata-700121, west bengal, india
  • Siddesh said on February 14, 2011
    I want to start chocolate factory in india. how much capital will be required. kindly provide me all the details regarding chocolate factory.
  • preeti said on February 15, 2011
    hi i am preeti from india, i want to construct a chocolate factory here,so kindly provide me necessary information required to make a chocolate factory.
  • sherryann ragoonath said on March 9, 2011
    Hi, I'm glad I found you guys, I Have a small business in Trinidad&Tobago manufacturing jelly candies and will like to expand/diversify with a chocolate dept. Any help, advice etc will be greatly appreciated. Much Thanks
  • sampson adomako bonsu said on March 11, 2011
    Hi i'm from Ghana and studying in London at the moment but we already have a family company producing sachets and bottles of water in mass but we would like to expand it into different varieties of products such as toffees, soft drinks and chocolates which i'm keen about, cocoa beans is not a problem but we need now is assistance to help in knowledge wise about chocolate from machinery, process to final satisfaction which we will really appreciate it thankx
  • steve eddy said on March 30, 2011
    I am a man of 27yrs I would like to have chocolate factory in my country so that we can have our own industries for such kind of these things in bongo
  • kumar bhojwani said on April 3, 2011
    hi.. my name is kumar, i am from india. i want to setup a chocolate factory plant here in india and i want to know the cost of plant, machinery and other equipment required in this process.
  • Delisha said on April 4, 2011
    Hi...I want to set up a chocolate factory in my island. Please can anyone help me with answering few of my questions?

    1. What would be a rough cost for me buying new equipments for my factory?
    2. How many people would I need for the Operation?
    3. What are some Associated risks I would be facing with Equipments and transport.
    Thank you for the help.
  • Raghunath expert adviser said on April 5, 2011

    @Delisha, Hi Delisha,

    • Your machine cost varies, there are many types of chocolates and they all have different sizes of machines.
    • It also depend on your manufacturing unit size, how big is your factory going to be?

    Raghunath Natarajan
    Startup Biz Hub - Advisor (Staff)

  • GEORGE BOE said on April 5, 2011
    SOLOFARM COCOA PRODUCTS ENTERPRISE IS LOCATED IN HONIARA,SOLOMON ISLANDS,PACIFIC REGION.I WANT TO KNOW WHAT WOULD BE THE COST OF EQUIPMENTS FROM CRUSHING TO END PRODUCTS FROM DRY COCOA BEANS. THE PROCESSING EQUIPMENTS SHOULD PRODUCE 100-150Kg PER HOUR. ALSO I WANT THE BUILDING SIZE PLAN OF THE FACTORY.
  • saran kishore said on May 4, 2011
    I would like to start chocolate Factory in bangalore,India. Can you please advise me what might be the cost and resources required,Can I know the raw material, equipment and investment details also.
  • CHAILECH KOUMAR said on May 11, 2011
    COULD ANY BODY HELP ME TO START CHOCOLATE PROCESS I LIVE IN COUNTRY OF COCOA BEANS SO NEED MATERIALS DEALERS ADDRESS. THANKS. valiha@moov.mg
  • GOPINATH BEHERA said on May 15, 2011
    I WANT TO START A CHOCOLATE, TOFFEE, CHEW-GUM BUSINESS IN KARNATAKA AND ORISSA. Please guide me from where i can get FINISHED PRODUCTS & how much i need CAPITAL to start my own Company. Regards, Gopinath Behera, LOCATION-BANGALORE, 9902725282
  • rajkumar said on May 18, 2011
    i want to start my business in united kingdom. how much i should invest the budget and it is based on chocolate factory and i need the list of things that i should purchase the items to my chocolate factory.
  • Alimul Hasan said on May 21, 2011
    Dhaka, Bangladesh. I want to establish a chocolate factory in bangladesh.. I can invest US $20000- $25000. is it enough to buy some machineries? what are the other costs?
  • FRANCIS SHEEN said on June 10, 2011
    Kindly furnish me with necessary details that will assist me in establishing a chocolate factory in the center of where the biggest provision of cocoa beans is sourced in West Africa.ONDO NIGERIA
  • Himanshu said on July 10, 2011
    I wanna set-up a factory and my budget z Rs.8,00,000 to 10,00,000. what factory u suggest me
  • avinash thakur said on July 19, 2011
    hi i m avinash thakur & i live In India (Bhatapara) & I Want to know abt choclate manufacturing business. i want all information abt its machinery, raw material budget & how much area i need. my mobile no.0932923440 c/o gyan traders baloda bazar road patpar bhatapra 493118,raipur(chhatisgarh)
  • raja said on July 21, 2011
    sir can u guide me ,,,how to start chocolate sweets manufacturing at home with small investment
  • Rajesh said on August 2, 2011
    I am planning to start the chocolate factory in port moresby, papua new guinea. please provide me the complete detailed information from A to Z.
  • Pramod said on August 10, 2011
    Hello guys,- especially to my indian friends. setting up a chocolate factory is not a simple task. it requires a lot of understanding and a fair bit of experience of chocolate and its properties. Equipment is just one part. I am a trader based in singapore, the asian hub for all major importers and exporters for equipment and deal with suppliers for bakeries, commercial kitchens and small-medium factories. do contact me at my personal email address "at2571@yahoo.com" if you need more information. Kindly type "equipment info required" as subject. cheers pramod
  • jitendra kumar sahoo said on August 11, 2011
    i am from angul. odisha i am planning to set up a factory with the investment of 5 to 6 lakh so give me some ideas of factory which good fr me . yours j k sahoo 09776555725
  • srikanth said on August 16, 2011
    reddy from hyderabad, how much chocolate machinery costs, and how much area is required to install machinery
  • ali said on August 23, 2011
    i want to open a chocolate factory in tanzania dar es salam how much money i need to start up medium factory . any advice?
  • Gesron said on September 6, 2011
    I want to start a chocolate factory in Namibia... any advice on all factors involved?
  • vishesh said on September 7, 2011
    Hi. I m vishesh from Ludhiana,India. I want to make chocolates of my own with a new brand of mine. My budget is 40-45 lacs.... Can u suggest what process is suitable for me... Making chocs from cocoa beans or there is some ready raw material is available to make chocolates...?
  • Karan said on September 8, 2011
    hi there, i'm interested in setting up a new chocolate brand for India, i'm from New delhi....please let me know what goes into setting up manufacturing unit. thanks
  • prashant a shah said on September 17, 2011
    sir, please send me total project cost with required of land & electricity. send quot in indian rs. i m in maharashtra ,india
  • rajiv chhabra said on September 18, 2011
    I am rajiv from ambala cantt(haryana)i want to start my new business in chocolate. plz help me to get knowledge of machinery and raw material. thanks. do contact me my number is 09416079718
  • Sunny Batra said on September 19, 2011
    hi i am interested in chocolate business plz guide me about this business sir please send me total project cost with required of land & electricity. send quote in Indian rs. i m in haryana ,india what is the processes plz all information send my mail id with address contact no-9468146281
  • hks said on September 23, 2011
    I wish to start chocolate factory in Jaipur, Rajasthan, India kindly tell the cost( capital and O&M) machinery, raw material, labour area etc. and other necessary details. Thanks, HKS
  • JN Tripathy said on October 6, 2011
    I want to start a Chocolate Factory - Product Like Cadbury at Cuttack - Odisha. I have a Land & Shade in the Industrial area of 12000 SQft.Kindly Help.
  • Naresh said on October 6, 2011
    My Name is naresh. I am planning to start my own chocolate shop in Hyderabad, india. I want to manufacture and sell in my shop. I just want to know how much the machinery cost and where can I get the raw material. Thank you.
  • sravya said on October 9, 2011
    I want to start up a chocolate factory in Uganda. may i know the requirements,factors of production and equipments
  • amimul said on October 11, 2011
    please send me total project cos to start chocolate factory in bangladesh,dhaka.
  • Sheryl said on October 15, 2011
    I'd like to start my own chocolate making factory. Money is no problem. I can invest 5-10 cr and even more, but the initial process is a bit of a problem
  • saddam said on October 26, 2011
    Hi i am interested in chocolate factory and i told my dad make a company so know i need help with the machinery of all of them and i need prices of them and information about them so i can help my dad with the company. I am sure that you will help me thanks.
  • JayeshGujrati said on November 4, 2011
    I want to start My Own Chocolate Factory in Gujrat. I need help regarding that. I don't know anything about chocolate manufacturing. But even I want to do it. Please tell me how much investment should I need and how can I get finance. What Should I do.
  • Richard Marx Makio said on November 17, 2011
    Dear Sir/Madam, I am a major raw cocoa bean buyer from Papua New Guinea. My cocoa buying business turnover since 2007 to mid this year is K20 million (US$11.2 million). I have the potential to export the roasted beans direct overseas markets but, I am more concerned to fully downstream the cocoa beans to chocolate and other by-products and export as finished products to demanding overseas markets which i already made talks with. Will you please help me with expertise advice on the Costs of all the machines and other necessary tools for the chocolate manufacturing factory? As soon as you give me estimate costs, I will waste no time in seeing up the factory in my country, PNG. I am looking forward to your favorable respond soon. Regards, Lionel Rich, (19 Holdings Ltd - PNG)
  • kalyani said on December 4, 2011
    I want to start chocolate factory how much capital will be required. kindly provide me all the details regarding chocolate factory.I would like to start chocolate Factory in bangalore,India. Can you please advise me what might be the cost and resources required,Can I know the raw material, equipment and investment details also. hi.friends75@gmail.com
  • harsha said on December 30, 2011
    Hi ,I would like to set up cocoa powder Manufacturing unit ,I would like to know cost for the setup and equipment
  • Amit Chokhani said on January 5, 2012
    please guide me for technical know how for starting chocolate making factory in Nagpur... Maharashtra ... India
  • abhishek said on January 9, 2012
    i want to start a hard sugar boiled candy industry in assam. Can you please send me the details about the machineries and investment. I want to start it in a small scale.
  • noushad said on January 10, 2012
    i want to start a small scale chocolate factory in kerala malappuram district please send me where can i buy ready made chocolate blocks.
  • Xavier said on January 11, 2012
    Can you provide to me a list of main firms devoted to commercialization of cocoa/cacao semi-elaborated materials for chocolate production? Thanks in advance.
  • Clive Brown said on January 23, 2012
    I am a chocolatier, specializing in high-end chocolates, looking for business partner for expansion into India. Visiting March 2012 Planning to manufacture gourmet chocolate from Indian couverture and possibly bean to bar.
  • Anil Puchooa said on January 23, 2012
    My Name is Anil. I am planning to start my own chocolate shop in Mauritius which is a small island close to South Africa in the Indian Ocean . I just want to know how much the machinery cost and where can I buy them and the raw material. Thank you.
  • Tarun said on February 3, 2012
    Hello Clive Brown, I have keen interest in chocolate manufacturing. would be delighted to work with you. you can contact me on my id tarunbansal84@gmail.com. i'm residing in delhi
  • Okey Ajaegbu said on February 10, 2012
    Dear Clive Brown, I am interested in partnering with you but I intend to export to Nigeria or establish in Nigeria. Please contact me via my e-mail.
  • Chandresh Patel said on February 13, 2012
    I am planning to start my own chocolate factory in Rajkot, Gujarat, India. But I haven't any idea about this business. can you help me to make new own chocolate factory, please contact me via e-mail. waiting for your response.
  • kenny said on February 15, 2012
    i am planning to open my chocolate business in nigeria i have no idea about this business. can you pls help me for the information about this business.
  • Anil Chahal said on February 20, 2012
    Hi friends i want to setup a chocolate factor and also import some branded chocolate from belgium. Any one guide how much money required to setup this business(Approx). What kind of challenges. Risk factor and margin.
  • saleem said on February 26, 2012
    Hi I would like to open a chocolate factory in saudi arabia and i need some help to guide me the processing thanks
  • karuna darshan said on March 26, 2012
    Hello Clive, I am planning to get in to chocolate business and it would be great to have chat with you and take this forward. pls mail me at karunadarshan@gmail.com
  • Rachel Naicker said on April 21, 2012
    South Africa Durban where do I purchase the machinery and the lifespan of chocolates
  • arup debroy said on April 24, 2012
    i want the distributorship of chocolate. pls give details. my own area.
  • Ilona said on April 24, 2012
    I was thinking about starting a chocolate factory either in New York or in Côte d'Ivoire but do the business in U.S. so approximately with all the equipment and everything how much would it cost to open a chocolate factory ?? Thank you
  • SL Hegde said on April 26, 2012
    Dear all, I am from Wetern ghat area of Karnataka where the best most quality Cocoa beans grows. Me with my team of friends interested to setup a chocolate factory. We have land and good human resource also. We need little technical guidance and we are looking for some inverters. Any body interested can contact
  • Ashfaque said on April 29, 2012
    i was thinking about starting a chocolate factory in India & i want 500kg chocolate block machine. unit capacity daily 1000kg production & i must to buy unit in India . if u have any company name or something to please suggest me. and all the equipment and everything how much would it cost to open a chocolate factory. thank you
  • chiby said on May 6, 2012
    i need a full plant design and layout of a chocolate factory...kindly help me if you have this materials. thanks
  • GREG AFANTAI said on May 8, 2012
    i am from Papua New Guinea and my country only ships raw cocoa beans but we do not make chocolate, therefore i want to take this initiative to start a small factory here in my country. please i would like you to help me acquire the necessary information. THANK YOU
  • santhi said on May 18, 2012
    I need the Estimation Cost for starting the chocolate Plant.
  • lata.sinha said on May 18, 2012
    I would like to open a small retail business in chocolates in Patna, Bihar. I have experience in home chocolate making but would require details on procuring machinery for chocolate tempering and stacking shelves together with the costs and websites.What sort of start up costs should I foresee?
  • MOZAMMEL said on May 26, 2012
    hello sir i am MOZAMMEL. i am from Bangladesh & i want to start my business with an small chocolate factory. i have my own land. if i start my business with 5 machine how much it will cost me. please let me know as soon as possible. i will follow your suggestion. thank u sir.
  • sushant kr dey said on May 27, 2012
    Hello sir, Myself sushant from a very small village named nuagram. it is situated from 27 km in jamshedpur. i have my own land and i want to open a very small factory. so please suggest me what factory should i open and what is the total cost.
  • rana said on May 31, 2012
    plz tell me what is the total cost for a new chocolet company
  • Suresh Vachani said on June 1, 2012
    Dear Sir I am from Dehradun Uttarakhand, having a good market in hand for chocolates, as the distributors of different brands, since last 40 years. Kindly help me in making a perfect financial project report to obtain loan from the banks, and financial institutions. thanking You.
  • michael danso said on June 6, 2012
    Dear sir/madam, I ma mailing from Ghana,our company is into cocoa farming and we want partner to invest by bringing in processing machine or buy powder or the butter from us. best regard, Michael.
  • Madhur said on June 8, 2012
    Hi I m frm DElhi, India. I wan to set up my Homemade Chocolate Business. Please can u provide me with the requirements for setting up the business.

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